WiFi Hacks and Mods

Routers, Repeaters, Antennas

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Take the Router Apart

It's a bit hard to pop open the router for the first time but it's doable. Follow these instructions to open the router housing.

Tap Into the Power

Locate the power connector on the back of the unit and turn the PCB upside down. At the bottom side you will see two soldered pins [Fig. 1]. We'll need to tap into them like in the photo.

WRT54G power tap
Fig. 1 Power plug pins

The wires that are attached to the 12V fan will likely be too short to reach the power on the bottom side of the PCB. You will need to extend them. Cut two pieces of wire. Give yourself enough length to reach the other side of the router. You can always cut off excess. Strip the ends and solder them into the power connector pins.

At this point you may want to loop the wire around the PCB and dab some silicon glue or sealant to attach the wire to the PCB [Fig. 1]. This last step is not necessary if you're very careful while handling the board and the wire. The purpose the silicon dab is to prevent the wire from breaking off while you're working on the fan. If you use silicon give yourself enough time so it is fully cured before you continue working.

A note on the wire gauge. Your fan is probably equiped with very thin wires so you may wonder why bother extending it with anything thicker than that. There is no real good reason for thicker wire. If there is a short circuit not prevented by the fuse in the power supply the thinnest wire in your router will burn. This is likely to be the fan itself. If your wire extensions are thinner than the fan's coil there's a chance they'll burn first. If they are touching the PCB there could be further damage to the router. At least with thicker wire your'e increasing chances that the fan will melt instead of the router. That's all. But what will really happen in case of a short circuit is anyone's guess.

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