WiFi Hacks and Mods

Routers, Repeaters, Antennas

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I added a LED power indicator and a Voltmeter [Fig. 3] but they are not indicated in the schematics for simplicity and cost.

Note that there is also a fuse [Fig. 2]. You should at least use a fuse rated for 500mA DC.

Lead acid batteries are fairly safe but can explode and cause a fire. A fuse is a good safety device but there is always an inherent danger of fire and explosion associated with lead acid batteries and DC power. A short circuited battery can create very high current. High enough to melt your eyeballs out of the sockets. On top of that lead acid batteries must always be charged in a well ventilated area. Even sealed batteries can have cracks that allow hydrogen gas to leak. Hydrogen plus electrical switch arcing is an explosive combination. Remember that newsreel film of Hindenburg coming down in flames? That aircraft was filled with hydrogen.

For a more advanced solar charger visit this page.

WRT54G 12V battery enclosure
Fig. 3 The battery enclosure

 

THE SOLAR PANEL SUPPORT

See the photos of aluminum frame I built for my panel [Fig 4]. Take them as a rough guide only. You may have different materials at hand or your panel may be constructed differently than mine. I drilled two holes in the legs of the frame so I can drive screws into a flat roof. Any time you screw something into the roof you'll need silicon sealant to prevent water leaks.

Generally, the panel should be set at 45 degrees and oriented towards the sun. Avoid areas where there may be shadows that move as the day progresses. If your area is clear of shadows in the summer, the winter may be a whole another story.


Fig. 4 The aluminum frame support for the solar panel

If you live in an area that receives lots of rain consider sealing all electrical contact boxes on the panel with silicon to block moisture from short circuiting the panel. Excessive snowfall can bury your panel for a while and cut off the battery from daily power supply.


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